Advanced Manufacturing and Biocompatible Parts for the Pharmaceutical and Medical Sector

Mitigation of regulatory risk: Working under ISO 9001 certification, controlled environments like the Cleanroom, and FDA-approved materials eliminates uncertainties in quality audits. Each critical component is delivered with the necessary documentation and traceability to streamline regulatory validations.

Drastic reduction of Time-to-Market: Traditionally, validating a new dosing system or medical device required months for designing and manufacturing steel injection molds. Through our rapid prototyping and hybrid manufacturing technologies, we reduce this timeframe to days, enabling mechanical and functional testing with final materials almost immediately.

Operational continuity without technical shutdowns: An obsolete gasket or worn guide in an automatic vial packaging line can cost thousands of euros for every hour of inactivity. We manufacture technical spare parts and custom components (such as biocompatible silicone gaskets resistant to CIP/SIP cycles) urgently, acting as a digital warehouse that ensures supply without needing to accumulate physical stock at the production plant.

Cost optimization in short runs (Customized Batches): Personalization and targeted medications demand increasingly smaller production batches. With industrial 3D printing and vacuum casting, we make the manufacturing of short runs of components, adapters, or tooling economically viable, eliminating high amortization costs of traditional tooling.

Guaranteed hygiene and safety: The design of our high-precision machined and polished components guarantees surfaces with minimum roughness. This prevents accumulation of waste, facilitates total sterilization, and prevents cross-contamination, a critical factor in the processing of active pharmaceutical ingredients (APIs) and sterile products.

Automated Packaging, Filling, and Conditioning Lines: Maintenance and optimization of production lines are critical to avoid mechanical stops. We manufacture custom components that optimize product transit and dosing.

Closing, Sealing, and Fluid Conduction Systems: We develop custom flat, o-ring, and special profile sealing gaskets via vacuum casting and prototype molds using biocompatible silicones and elastomers.

Cutting and Technical Dosing Tooling: We supply consumable elements and tooling that require microscopic precision and high physical durability. Manufacturing of precision cutting systems for blister separation, medical tube cutting, or plastic film handling. Dosing nozzles and funnels.

Laboratory Equipment and Quality Control Tooling: Personalized utensils and supports, specifically designed to house special formats of vials, test tubes, or analysis tools lacking standard market solutions. Machined physical templates for visually and quickly verifying correct packaging or plastic component dimensions before entry into the production line.

Surgical Planning and High-Fidelity Anatomical Models: We manufacture bone replicas faithfully emulating the elasticity modulus and mechanical behavior of human bone. Ideal for prior simulations, titanium plate forming, and medical training.

Personalized Surgical Instruments: Cutting and positioning guides designed from the patient's exact bone structure. These guides are printed in biocompatible polymers ready for autoclave, allowing surgeons to perform incisions and implant placements with micrometric precision. We also manufacture and custom-machine stainless steel instrument trays for efficient organization, transport, and sterilization of specific intervention instruments.

Orthoses, Prostheses, and Custom Patient Elements: Customized podiatric insoles and orthoses, digitally designed and manufactured using additive technologies combining different densities and flexibilities in a single piece to optimize gait. We produce short runs of dental splints and nasal adapters with high aesthetics and perfect fit using sanitary-grade resins guaranteeing safe, comfortable prolonged use.

Critical Components for Diagnostic and Treatment Equipment: Camera heads for colonoscopies and endoscopies, micro-mechanical parts manufactured via hybrid processes (3D printing + CNC finishing) requiring strict tolerances, absolute watertightness, and resistance to high-level disinfectants. Development of insulating plastic enclosures (casings) and internal structural components for monitors, ultrasound systems, or hospital dosing systems.